How to choose the die according to the thickness of the sheet in precision stamping processing

Description

Selection of die for stamping

High-precision dies are used in precision stamping, a modern manufacturing technique, to produce goods. It's crucial to select the die in accordance with the thickness of the sheet being stamped because dies are in charge of the correctness of the finished product. When selecting a die, the material, form, and position are the three major things to take into account.

Material: Choosing the right die for all kinds of aluminum custom parts precision stamping will rely on the material. For instance, a die used to stamp plastic will need a different die than one used to stamp metal. Based on the characteristics of the material being stamped and its type, the die should be chosen.

Shape: The shape of the item being stamped will also influence the choice of die. For instance, a distinct die is needed if an object is to be stamped using a hexagonal-shaped die as opposed to a spherical die. For precision stamping to work well, the object's shape and the die's shape must coincide.

Location: The choice of die will also be influenced by the location of the stamping operation. If a mark will be made on a flat surface.

Die for stamping - Thickness

The thickness of the die must be considered while precisely stamping one. Because of this, it's crucial to match the die to the thickness of the sheet you'll be stamping.

This equation can be used to determine the die thickness: Die Thickness = Die Width x Die Height

For instance, your die thickness would be 2 inches if you wanted to stamp a die with a width of 2 inches and a height of 1 inch.

Die for stamping - Width

Depending on the width of the sheet being stamped, choosing the right die can be challenging. In this blog post, we'll talk about precision stamping die width and how to pick the right die for the job.

Die Width for Precision Stamping

One of the most important considerations when selecting a all kinds of copper customs parts of stamping die is the die width. This is so because the width of the die has an impact on the print's final imprint. Additionally, it influences how much material will be removed during processing as well as how deep or shallow the impressions will be on the sheet.When selecting a die keep the following things in mind:

Die Width Example 1: If you are for precision stamping, printing on a thin sheet, like card stock, then a die with a wider margin (like 1/8") will give you better results than a narrower margin (like 1/16").
Die Width Example 2: If you are stamping on a thicker sheet, like vinyl or leather, then using a die with a narrower margin (like 1/8") will give you better results than using a die with a wider margin (like 1/4").
Die Width

Die for stamping - Depth

The thickness of the sheet must be taken into consideration while choosing the stamping die. While some dies are made for thinner sheets, others can handle thicker sheets. To achieve accurate and proper stamping performance, die selection is crucial.

Die Selection Tips:

- For detailed information on die selection for a given stamping technique, consult the website or catalog of the die manufacturer. For precision stamping, this information will include die types, sizes, and capabilities.

- Measure the thickness of the sheet being stamped to determine the needed precision of the stamping process. The thickness of the sheet being stamped should be taken into consideration while choosing a die.

- When choosing a die, take into account other variables including material compatibility, design elements, and production tolerances.

Checklist of precision stamping machining parameters

There are a few important machining characteristics to consider while choosing the die for precision stamping. Here is a list of things to think about:

-Die size: The die size will affect how the stamped portion will look overall. By way of example, die sizes can be classed as flat, round, or cylindrical.

-Sheet thickness: For a perfect final product, a larger, more robust die is needed the other iron custom parts or thicker the sheet being stamped. For accurate results, thicker sheets often need more precise machining settings.

-Material being stamped: For certain materials to provide a fine finish, very accurate machining settings must be used. For instance, a "aluminide die" is an unique kind of die needed to provide a precise finish when working with aluminum.

-Cost: Choosing the right die can be expensive and varies based on the material being stamped, the type of die needed, and the thickness of the sheet.